Workshopservices
In-house repair, machining and balancing for critical rotating equipment, delivered from TurboDyne's Al-Jubail workshop.
100 t
MAX. ROTOR WEIGHT
6
CORE SERVICE DISCIPLINES
Al-Jubail
IN-KINGDOM FACILITY
01Capabilities
Complete workshop support for critical rotating equipment.
TurboDyne brings rotor repair, shaft rectification, precision machining, inspection, assembly and dynamic balancing together at its Al-Jubail facility.
- 01
Rotor repair & refurbishment
Repair and restoration of critical rotors to recover condition and return equipment to service.
- Rotor restoration
- 02
Bend removal & shaft rectification
Precision straightening and rectification to restore shaft geometry and serviceability.
- Shaft correction
- 03
Machining services
Precision machining of critical components to support repair and refurbishment scopes.
- Precision machining
- 04
NDT & life assessment
Non-destructive inspection and residual-life assessment to establish component condition and support repair decisions.
- Condition assessment
- 05
Assembly & testing
Assembly and performance verification before rotating equipment is returned to service.
- Performance verification
- 06
Dynamic balancing
High- and low-speed dynamic balancing for rigid and flexible rotors, with capacity up to 100 tons.
- 100-ton capacity
02In-house manufacture
Proven capability in large-scale rotor manufacture.
TurboDyne designed and manufactured this 21.5 MW steam turbine rotor: evidence of the engineering and manufacturing capability behind its workshop services.
- 21.5 MW
- RATING
- 6,310 rpm
- OPERATING SPEED
- 6.5 m
- ROTOR LENGTH
- 1.60 m
- MAXIMUM DIAMETER
- 4,500 kg
- ROTOR WEIGHT
03Rotor balancing
Balancing capability for rotors up to 100 tons.
Dedicated low-speed and vacuum high-speed systems cover rigid and flexible rotors. Both systems are rated for a maximum rotor weight of 100 tons.
SCHENCK H100T
100TONMax. rotor weight
- Mobile
- Machine configuration
- Low-speed
- Balancing method
Mobile low-speed balancing for heavy-duty rotating assemblies.
ABRO HR25K / ISO (100K)
100TONMax. rotor weight
- Vacuum
- Operating environment
- High-speed
- Balancing method
Vacuum high-speed balancing of rigid and flexible rotors under controlled conditions.
04The overhaul
How equipment moves through the workshop.
- 01
As received
The equipment is received at the Al-Jubail workshop and the agreed service scope is confirmed.
- 02
Disassembly
The rotating assembly is carefully prepared for inspection and workshop work.
- 03
Inspection & assessment
Non-destructive inspection and residual-life assessment establish component condition and guide the repair scope.
- 04
Repair & rectification
Rotor restoration, shaft correction and precision machining are carried out as required by the agreed scope.
- 05
Dynamic balancing
The rotating assembly is balanced using the appropriate low-speed or vacuum high-speed system.
- 06
Assembly
Components are assembled in preparation for final verification.
- 07
Testing & release
Performance is verified before the equipment is released from the workshop.
Industries
Industries we serve
Oil & Gas
Power Generation
Mining
Steel & Cement
Petrochemical & Fertilizers
Water
Defence & Military
Plan a repair or balancing scope
Share the equipment type, component condition, available inspection information and required schedule. For rotor balancing, include the rotor weight and dimensions so the Al-Jubail team can assess the appropriate workshop scope.
Discuss your equipment requirement with TurboDyneRelated engineering capabilities
Rotating equipment reverse engineering
3D scanning, CAD reconstruction and material analysis for components with unavailable original engineering data.
Precision component manufacturing
Explore manufacturing capabilities for steam turbine, compressor, pump and gearbox components.
Rotating equipment field services
Site overhaul, maintenance contracts and emergency breakdown and outage support.